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Hopper Blow Disc - メーカー・企業と製品の一覧

Hopper Blow Discの製品一覧

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0090 Extrusion molding machine solves the bridge in the quantitative feeder hopper.

0090 Extrusion molding machine solves the bridge in the quantitative feeder hopper.

This is an introduction to a case study on bridge prevention measures for the hopper of a volumetric feeder in an extrusion molding machine.

We installed a Brody Disk Mini in the upper hopper of the twin-screw feeder because the powdered mixing materials occasionally formed bridges. This prevented the occurrence of bridges and blockages, allowing for a smooth flow of powdered materials and stable continuous extrusion molding. Methods to prevent rat holes and arching phenomena in bulk materials include air aeration using air nozzles and impact methods using air knockers or electromagnetic knockers. However, our equipment enhances the fluidization of powdered materials through the following combined effects: - Air flows along the inner wall of the hopper from all around the rubber disk. - The rubber disk vibrates, transmitting that vibration to the bulk materials. While it is not guaranteed that this will work 100% for all materials and conditions, there have been many cases where it has provided a "one-shot solution" in situations that could not be resolved by other methods, and the cost is minimal. If you are facing issues with bulk materials, please consult us. We have published numerous case studies on our website, which you can check via the link below.

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  • Other powder equipment

ブックマークに追加いたしました

ブックマーク一覧

ブックマークを削除いたしました

ブックマーク一覧

これ以上ブックマークできません

会員登録すると、ブックマークできる件数が増えて、ラベルをつけて整理することもできます

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0231 Rat hole prevention for plastic powder

0231 Rat hole prevention for plastic powder

Easily solve powder bridges that cannot be resolved with knockers or vibrators!

We have introduced our equipment to a manufacturer of engineering polymers. We received an inquiry about the occurrence of rat holes in the hopper of the screw conveyor, and we provided advice on the model and installation position. 【Overview】 Installed in the hopper of the screw conveyor ■ Hopper dimensions: 500×500 ■ Conveyor capacity: 100KG/HR ■ Target material: Plastic powder ■ Particle size: Average approximately 100 microns If you convey the details of the trouble, we can inform you about the possibility of a solution using a blow disk, as well as the installation position, model, and operating methods. * For more details, please refer to the catalog or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

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  • Other powder equipment

ブックマークに追加いたしました

ブックマーク一覧

ブックマークを削除いたしました

ブックマーク一覧

これ以上ブックマークできません

会員登録すると、ブックマークできる件数が増えて、ラベルをつけて整理することもできます

無料会員登録
Preventing the bridge of the bulk bag receiving hopper.

Preventing the bridge of the bulk bag receiving hopper.

Easily solve powder bridges that cannot be resolved with knockers or vibrators!

At the carbon calcium supply facility, we received a consultation regarding the occurrence of a bridge in the hopper during the loading from the bulk bag, which prevented the screw feeder from discharging. In response, we installed three blow discs on each of the two inclined surfaces of the hopper (total of six). By sequentially turning on the air in three sections for every two opposing discs, we were able to achieve stable supply. 【Overview】 ■ Powder Name: Calcium Carbonate ■ Loading Amount from Bulk Bag: 500kg ■ Hopper Size: 1800×1200 ■ Supply Equipment: Single-Screw Feeder *For more details, please refer to the catalog or feel free to contact us. *Our website features numerous examples of implementations, which can be checked via the link below.

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  • Other powder equipment

ブックマークに追加いたしました

ブックマーク一覧

ブックマークを削除いたしました

ブックマーク一覧

これ以上ブックマークできません

会員登録すると、ブックマークできる件数が増えて、ラベルをつけて整理することもできます

無料会員登録
0427 Resolving accumulation in the incineration ash hopper

0427 Resolving accumulation in the incineration ash hopper

Air injection and vibration along the hopper's inner surface are effective! A brodie disk has been installed to eliminate the accumulation occurring at the gently sloped corners.

This is a case requested by a plant engineering company. We received an inquiry regarding a large hopper (square hopper) for incineration ash, where ash accumulates in the corners of the lower 1/3 to 1/2 of the hopper. Unlike mesh-type air relators, the blow disk injects air along the inner surface of the hopper and vibrates, making it very effective. There is no need to worry about mesh clogging. After the trial operation following the installation of the blow disk, we received positive feedback from the customer regarding the results. 【Overview】 ■ Hopper Size ・Approximately 5000×5000 ■ Arrangement ・2 units at each corner, staggered in height for 3 tiers × 2 corners, totaling 12 units ■ Control ・12 blow disks controlled by a controller with 6 solenoid valves, injecting air sequentially in pairs *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples that can be accessed via the link below.

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  • Other powder equipment

ブックマークに追加いたしました

ブックマーク一覧

ブックマークを削除いたしました

ブックマーク一覧

これ以上ブックマークできません

会員登録すると、ブックマークできる件数が増えて、ラベルをつけて整理することもできます

無料会員登録
Elimination of remaining carbon black emissions.

Elimination of remaining carbon black emissions.

There are many varieties of materials, and we received high praise from the customer for solving everything!

We would like to introduce a case where the issue of residual discharge occurring in the weighing hopper was resolved using a "Blow Disk." A customer consulted us, stating that there was a significant amount of residue adhering in the carbon black weighing hopper, and although they attempted to address it with a knocker and a vibrator, it was unsuccessful. They inquired whether the Blow Disk could help. We lent our product to the customer, who installed it in a dummy hopper and confirmed the air injection and vibration. After reviewing the hopper design, we provided recommendations for the appropriate model and configuration. As a result of the implementation, the residual amount was reduced to about 500g. The customer praised us highly, noting that there are many types of materials, and we were able to resolve the issue for all of them. [Implementation Overview] ■ Hopper Dimensions: Ø1000 ■ Discharge Section Dimensions: 200A *For more details, please download the PDF or feel free to contact us.

  • Other powder equipment
  • Mixer/agitator

ブックマークに追加いたしました

ブックマーク一覧

ブックマークを削除いたしました

ブックマーク一覧

これ以上ブックマークできません

会員登録すると、ブックマークできる件数が増えて、ラベルをつけて整理することもできます

無料会員登録
0700 Preventing bridge formation of resin grinding materials.

0700 Preventing bridge formation of resin grinding materials.

Achieve excellent results at low cost! Bridge prevention in the hopper of the extruder.

We would like to introduce a case where a Brodisk was implemented to prevent bridging of resin grinding materials. In certain raw materials, a mixture of virgin materials and grinding materials is used, but when the proportion of grinding materials exceeds a certain level, bridging occurs. In this case, it could not be prevented by an air knocker, and we received inquiries on how to prevent bridging. After reviewing the raw materials (mixed products) and the hopper design, we provided guidance on the recommended arrangement of Brodisk and it was implemented based on our recommendations. The results were favorable. 【Implementation Overview】 ■ Hopper dimensions: 800×800 ■ Control: All four 15-type Brodisks are turned ON/OFF with air simultaneously. *For more details, please download the PDF or feel free to contact us.

  • Other powder equipment
  • Mixer/agitator

ブックマークに追加いたしました

ブックマーク一覧

ブックマークを削除いたしました

ブックマーク一覧

これ以上ブックマークできません

会員登録すると、ブックマークできる件数が増えて、ラベルをつけて整理することもできます

無料会員登録
0214 Preventing Blocking of Wet Powder

0214 Preventing Blocking of Wet Powder

Introducing examples of preventing resin powder blocking inside the hopper.

We addressed an issue at a resin manufacturing company where "the resin powder was blocking in the hopper, making it impossible to extract with the twin-screw feeder." In this case, the raw material had a high moisture content, so the operating pressure was also set higher (resulting in increased air consumption). Additionally, due to the installation of multiple units (20 units), we used a controller with 10 solenoid valves to sequentially turn on the air for two units at a time. 【Flow of Problem Resolution】 1. Upon examining the raw material, we determined from experience that it was quite troublesome. → We proposed a close installation of multiple units. 2. We lent a demo unit, which was installed by the user in their existing hopper for testing. → It was found that there were areas where blocking was not resolved when the distance from the unit increased. 3. We added a "blow disk" to the initial proposal based on the user's requests. 4. The above plan was implemented. → The issue was resolved. For more details, please refer to the catalog or feel free to contact us. *Our website features numerous case studies. You can check them through the link below.

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  • Powder Supply Device
  • Other powder equipment

ブックマークに追加いたしました

ブックマーク一覧

ブックマークを削除いたしました

ブックマーク一覧

これ以上ブックマークできません

会員登録すると、ブックマークできる件数が増えて、ラベルをつけて整理することもできます

無料会員登録
Introduction of a Brodie disk into the hopper for pharmaceutical raw materials.

Introduction of a Brodie disk into the hopper for pharmaceutical raw materials.

Easily solve powder bridges that cannot be resolved with knockers or vibrators!

We would like to introduce a case where a customer consulted us about considering the installation of a blow disk in the raw material tank for pharmaceuticals. We provided advice on the installation location and other details based on the hopper drawings and information about the characteristics of the contents (such as powder particle size, angle of repose, and apparent specific gravity). 【Overview】 Hopper Overview: Diameter less than 1000 mm Powder Overview: Adhesive, with a particle size of a few microns Gas Used: Nitrogen (N2) Since this is related to pharmaceuticals, we have submitted not only the food hygiene test report for the elastic disk but also various certificates. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of foreign matter contamination risk, so strength and durability are crucial. Our silicone disk has excellent strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller prepared. *We have published numerous implementation examples on our website. You can check them via the link below.

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  • Other powder equipment

ブックマークに追加いたしました

ブックマーク一覧

ブックマークを削除いたしました

ブックマーク一覧

これ以上ブックマークできません

会員登録すると、ブックマークできる件数が増えて、ラベルをつけて整理することもできます

無料会員登録
0284 Bridge measures for silica powder.

0284 Bridge measures for silica powder.

Introducing a case of a blow disc adopted by a powder equipment manufacturer.

This is a request from a powder handling equipment manufacturer. A bridging phenomenon occurred in the raw material feed hopper of the equipment delivered to the user, which was not initially anticipated. After installing a knocker, there was no improvement, and they inquired if there was anything that could be done. We proposed installing a total of four Brody disk standard types: one on each of the two sides and two on the remaining side with a relatively gentle slope, and they decided to implement this solution. As a result, the bridging issue was resolved easily without any particular troubles. 【Overview Conditions】 ■ Hopper Dimensions: 1500×800 ■ Discharge Port Dimensions: 125A ■ Material Name: Silica Powder ■ Average Particle Diameter: Approximately 300 microns ■ Bulk Density: About 0.25 * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies, which can be accessed via the link below.

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  • Other powder equipment

ブックマークに追加いたしました

ブックマーク一覧

ブックマークを削除いたしました

ブックマーク一覧

これ以上ブックマークできません

会員登録すると、ブックマークできる件数が増えて、ラベルをつけて整理することもできます

無料会員登録
0443 Resolving the bridge of carbon-containing dust

0443 Resolving the bridge of carbon-containing dust

We are providing information about the installation locations and control examples of the Brodisk according to the customer's requirements!

We would like to introduce a case where this equipment was implemented to address bridging issues in a dust collector hopper for local exhaust ventilation. The dust being collected contains carbon, and there is a period when the original material is left outdoors in a bulk bag, which particularly absorbs moisture during rainy weather, leading to bridging. The bridging situation occurs right above the discharge device (rotary valve), where we installed four units, one on each side in this area. Additionally, we installed four more units slightly higher up (each positioned at the corners of the hopper to prevent retention in the four corners), bringing the total to eight units. 【Overview】 ■ Hopper size: approximately 2000×2000 ■ Discharge section: 200A *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

  • Other processing machines
  • others

ブックマークに追加いたしました

ブックマーク一覧

ブックマークを削除いたしました

ブックマーク一覧

これ以上ブックマークできません

会員登録すると、ブックマークできる件数が増えて、ラベルをつけて整理することもできます

無料会員登録
Clogging of crushed elastomer (TPO) products.

Clogging of crushed elastomer (TPO) products.

The results are very good! I would like to introduce a case where a total of 3 items were adopted.

The customer contacted us requesting to borrow a "Broady Disk Mini" because the crushed material was getting stuck in the hopper. Since the hopper in question was a small rectangular hopper, we prepared and sent four units of the Broady Disk Mini "BD-08S type" for the customer to try out. There was a viewing window on one side of the hopper, so after installing one Broady Disk Mini on each of the two opposing sides of the remaining three sides and testing it, it was concluded that while there was an effect, it would be even better to install one on the last side as well. As a result, a total of three units were adopted, and the outcome was very favorable. 【Case Summary】 ■ Subject: Olefin-based thermoplastic elastomer crushed material (2mm to powder) ■ Hopper: Approximately 200×300 *For more details, please refer to the PDF document or feel free to contact us.

  • Other processing machines

ブックマークに追加いたしました

ブックマーク一覧

ブックマークを削除いたしました

ブックマーク一覧

これ以上ブックマークできません

会員登録すると、ブックマークできる件数が増えて、ラベルをつけて整理することもできます

無料会員登録

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